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Well, this safety factor can cost you much in recovery and/or mill liner wear and tear. Here is your Ball Mill Design/Sizing Procedure.
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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index ...
and collecting data requires a lot of effort and cost. On the other hand, with the recent improvements in Design Method of Ball Mill by Discrete Element Method
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